Custom
Machining and Fabrication
Machine shop catering to prototyping, proof of concept designs and small quantity orders.
Windmill Hill can assist in your project needs through all phases of your design. We can work from hand drawn sketches to customer supplied CAD drawings, we can be integral in the design to manufacture, or build to print. We can modify your existing part to include additional features or fabricate from raw stock.
Materials: We’re experienced in materials such as Steel, Stainless Steel, Aluminum, Titanium, Plastics, and more.
Shop Capabilities: Includes CNC and manual machining, MIG and TIG welding of steels and aluminum. CAD/CAM. Corded and cordless tool repair (Milwaukee, Dewalt, Bosch, Metabo)
Experience: 20 years experience in AC and DC electromechanical assemblies from 5vdc to 400vac.
Haas TM1p CNC mill
Haas TL2 CNC lathe
Bridgeport Mill w/DRO
1340 Lathe w/DRO
Hypertherm Powermax45 Plasma cutter
Makita LC1230 cold saw
Chevalier FSG-618M surface grinder
Lincoln Squarewave 200 TIG welder
Lincoln Invertec V250s TIG welder
Miller Millermatic 211 w/spoolgun MIG welder
Weller solder station
3 cuft deburring machine
Profax Welding Positioner
Ellis 1800 Bandsaw
Miller Millermatic 255 MIG welder
10” Dividing head
15” Rotary table
Skat Blast sandblast cabinet
16” Delta bandsaw
8” buffer
FlexArm Tapping Machine
Burr King model 760 2"x60" belt sander
What you see below is just a small sample of what we can do. We can handle nearly any type of custom project, please contact us for a quote or to answer your questions.
Click on picture for full image.
.092 thick, made fixture with double stick tape and screws to keep in position while machining
Designed/machined from customer supplied sample, 6061 alum and 303 Stainless
Machined from customer CAD file, dowel pin holes reamed to spec and pressed in, nutserts installed per spec
Bore out cast iron control arm, machine new brass bushing, machine new shaft from O1 steel
- completed on CNC lathe and CNC mill, 4140 steel
- Pressed in dowel reamed to spec. Made from customer supplied sample.
- Made from customer supplied sample with additional modifications
- Modified from original design to replace brass bushings with double ball bearings for increased longevity, 4140 steel
- Adapts donor generator to diesel engine, engine shaft also required modification, 8620 steel
Replace bearings, machine new bushings, replace hardware, weld repair to damaged deck
Made from 6061 aluminum with pressed in locating pins and 10-24 stainless threaded inserts
Machined a replacement part using customer supplied sample for an obsolete implement
CNC machined polycarbonate enclosure wired with gauge, LED light and circuit breaker
Worn pins resurfaced by building up material on welding positioner and machining on lathe to final dimension
CNC machined replacement gears using sourced blanks, fabricated bronze bearings on lathe
Machined on lathe using measurements from customer supplied sample
CNC machined from Delrin using customer supplied sample, 1st operation shown
Used Dorian right angle head on Bridgeport mill, installed (5) 5/16-18 Helicoils
Machined from Nylon. Holds 10 tapping arm adapters. Surface engraved identifying sizes.
Cut existing shaft off, machine a replacement using O1 tool steel, press fit and secure using set screw
machined arm sensors, made from customer supplied samples/specs
Fabricated using a customer sample and requested modifications
Machined plug with land to reducer dimensions for TIG welding
High pressure washer tube made from 316 stainless steel .5625 inch OD .188 inch wall, left hand threaded
Have a question about our services? Please fill out the form below and we’ll get back to you. You can also email us directly here, or call or text us at (315) 243-9646
